Description
https://www.hasborg.eu/produkt/royal-rolls.html
https://www.hasborg.eu/produkt/piec-tunelowy.html
Hasborg – Crealine 800 – Production Line for Biscuits
Royal Rolls – Industrial Rotary Machine
This is a PREMIUM class industrial machine. It is designed to operate on an industrial line. Moreover, it is used to produce shortbread or gingerbread biscuits (hearts, pretzels, teddy bears) squeezed out of a roller. Thanks to its replacement rollers, it is possible to produce different biscuit patterns. At the client’s request, any configuration of biscuit shapes on the roller is possible.
All of its components were carefully selected so as to operate in a continuous and reliable manner.
Motor 1 roller passes the dough (with a smooth speed and infeed adjustment)
Motor 2 forming roller (with a smooth speed adjustment
Motor 3 cotton conveyor belt drive (with a smooth speed adjustment)
Motor 4 balling bar drive (with a smooth speed adjustment as well as an up and down adjustment)
Motor 5 conveyor belt (with a smooth speed adjustment)
- Strong and durable construction made of thick plates (30 mm) and stainless steel
- Adjustable scraper blade for dough (up and down adjustment as well as free angular movement)
- Adjustable rubber roller that collects biscuits
- Adjustable nose pads on the belt sliding (up and down, as well as, front and back)
- Adjustable blade to clean the belt
- Pneumatic adjustment and dual belt guidance
- Low design to make loading the dough easier
It was built using the following companies’ components: – motors and transmissions by SEW – a Germany company
– controls by Leanze – GERMANY
– pneumatics by FESTO – GERMANY
Tunnel Oven
Hasborg tunnel kilns are high-quality convection ovens with very high thermal efficiency.
These are durable ovens, made of thick stainless steel sheets. Depending on the length of a given oven, they are divided into sections (2, 3 or 4).
Each section has separate temperature control with its own heat circulation. Thanks to this innovative construction, they reach the desired temperature very quickly.
They are well-sealed and insulated. All this contributes to low gas consumption and the resulting savings.
- Digital control panel
- Inspection win-dow located in each module
- Pneumatic ten-sioning of the metal belt
- Cleaning system for the belt
- Illuminated in-spection win-dows
- Band scraper for baking band cleaning
- Greasing unit for an even application of grease onto the baking band
Air circulation in the chamber
Circulation of heated air in the chamber and dry (fresh) air and removal of moist air from the baking chamber. Thanks to the appropriate shaping of the air circulation in particular areas of the oven we obtain high quality of the final product.
Indirect convection furnace with tubular heat exchanger powered by gas. The applied solutions ensure full control of parameters such as temperature, up/down airflow ratio, air exchange. All parameters are set from the control panel by means of servo drives. The control of air humidity level in the burner chamber significantly extends the furnace life.
The oven is made of the best components available on the market:
– control system by SIEMENS, GERMANY
– motors and geared motors by SEW, GERMANY
– metal conveyor belt by SANDVIK, SWEDEN
– guides and rollers by SANDVIK, SWEDEN
– burners by WEISHAUPT, GERMANY
- Number of burners – 1 (burners of the German company We-ishaupt)
- Power of one burner – 12-55 kW
- Consumption of one burner:
- 55 (max power) / 9.80 (gas calorific value) = 5.61 m3 / h max
- 12 (min power) / 9.80 (gas calorific value) = 1.22 m3 / h min.
- Taking average power level 33.5 kW to:
- 33.5 (average power) / 9.80 (gas calorific value) = 3.42 m3 / h average gas consumption per burner
average gas consumption of the whole oven 6.84 m3 / h
- 33.5 (average power) / 9.80 (gas calorific value) = 3.42 m3 / h average gas consumption per burner
- height from the ground 950 mm
- baking temperature 150 – 280 ° C
- baking time 5 – 25 min
- voltage 3x400V
- electric power 4.5 kW
